Joint & Spalling Repairs
Restore damaged concrete joints and slab edges before epoxy coating installation.
Concrete joints and slab edges are high-stress areas that often break down due to heavy traffic, movement, and impact. Our specialised repair systems restore structural integrity, eliminate trip hazards, and prepare the slab for long-term coating performance.
What is Joint & Spalling Damage?
Joint and spalling damage occurs when slab edges chip, crack or break away. Common causes include:
- Forklift traffic and heavy machinery
- Slab movement and expansion
- Failed joint fillers
- Impact damage from pallet handling
- Moisture ingress
- Age and wear of concrete surfaces
If left untreated, this damage spreads and can cause coating failure. Early repair protects the slab and ensures your epoxy or protective coating performs to specification.
Why Repairs Are Critical Before Coating
Coating over damaged joints leads to:
- Coating cracking
- Delamination
- Trip hazards
- Premature system failure
Proper repair before coating delivers:
- Restores load-bearing slab edges
- Improves forklift ride quality
- Prevents further deterioration
- Creates a smooth coating substrate
- Extends slab lifespan
- Improves safety compliance
Our Repair Process
A structured approach to joint and spalling repair, from assessment through to coating-ready substrate.
Damage Assessment
Inspection of joints, slab condition, movement and traffic exposure.
Surface Preparation
Removal of loose concrete and saw-cutting clean repair edges.
Structural Rebuild
Installation of high-strength polymer repair mortars.
Joint Refilling
Application of semi-rigid joint fillers designed for heavy traffic.
Grinding & Levelling
Diamond grinding repairs flush with surrounding slab.
Coating Preparation
Final preparation ready for epoxy or protective coating installation.
Where These Repairs Are Common
Joint and spalling repairs are specified across industrial and commercial floor environments.
- Warehouses
- Factories
- Logistics facilities
- Distribution centres
- Car parks
- Workshops
- Retail loading zones
- Aircraft hangars
Why Choose Us
Industrial repair and coating capability delivered to professional standards.
- Industrial-grade repair systems
- Certified epoxy coating installation
- Dust-controlled preparation methods
- Designed for heavy traffic environments
- Long-term performance focus
- Seamless integration with coating systems
Repair Your Damaged Concrete Joints Before They Get Worse
Early repairs reduce long-term slab damage and coating costs.