Professional Epoxy Installation Process
Not all epoxy floors are installed the same. Proper preparation and system selection ensures long-term performance.
We use an engineered approach: mechanical preparation, specified system build and UV-stable topcoats so your floor performs for years, not just months.
Common Reasons Floors Fail
Shortcut installations skip critical steps. Here are typical causes of failure and how they affect your floor.
Acid etching alone does not open the concrete surface or remove laitance. Coatings bond to a weak layer and can delaminate under traffic or moisture.
Without diamond grinding, the substrate remains sealed and uneven. Poor mechanical key leads to adhesion failure and premature wear.
Single thin coats or underspecified systems lack build and durability. They wear through quickly and offer little protection to the slab.
Without a UV-stable topcoat, epoxy can yellow and chalk in sunlight. Colour and gloss fade, and the surface degrades over time.
Unchecked moisture vapour or surface dampness causes blistering, adhesion loss and coating failure. Proper testing and mitigation are essential.
Inconsistent flake broadcast or wrong application order leads to patchy appearance, poor coverage and weak intercoat adhesion.
Our Professional Method
A step-by-step process that ensures adhesion, build and long-term performance.
Mechanical diamond grinding
Open the surface and remove laitance for a strong mechanical key.
Crack and substrate repairs
Stabilise cracks and repair spalling so the substrate is sound.
Primer coat
Penetrating primer for adhesion and moisture management.
Base coat
Build and colour base for the system.
Decorative broadcast or system build
Flakes, quartz or multiple coats as per the chosen system.
UV stable protective topcoat
Durable, UV-stable finish for long-term performance and appearance.
Mechanical diamond grinding
Open the surface and remove laitance for a strong mechanical key.
Crack and substrate repairs
Stabilise cracks and repair spalling so the substrate is sound.
Primer coat
Penetrating primer for adhesion and moisture management.
Base coat
Build and colour base for the system.
Decorative broadcast or system build
Flakes, quartz or multiple coats as per the chosen system.
UV stable protective topcoat
Durable, UV-stable finish for long-term performance and appearance.
Installation Comparison
Shortcut installations versus our professional engineered system approach.
| Aspect | Shortcut install | Professional system |
|---|---|---|
| Preparation | Acid wash only | Mechanical diamond grinding |
| Substrate repairs | Often skipped | Crack and spalling repairs included |
| Primer | None or minimal | Proper primer coat |
| Build / thickness | Thin, single coat | System build to specification |
| Topcoat | Non-UV or missing | UV-stable protective topcoat |
| Durability | Short-term | Long-term, engineered |
Performance Benefits
A properly installed epoxy system delivers these benefits for the life of the floor.
Durability
Engineered systems built to last under traffic and load.
Seamless finish
No joints or seams; easy to clean and maintain.
Slip resistance
Options to meet safety and compliance requirements.
Chemical resistance
Resistant to oils, chemicals and spills.
Easy maintenance
Smooth, non-porous surface that cleans quickly.
Book a Consultation
Discuss your project with our team. We’ll outline the right preparation and system for your space and give you a clear picture of what a professional installation involves.